Curious as to the science behind polyfoam? This cheap, strong, and effective substance has improved a wide range of inventions, all from a chemical reaction.

At PolyFoam Solutions, we use the science of polyfoam to help improve your home, business, and property. Let’s get into the details of what polyfoam is, how it works, how it’s used, and why it’s such a great invention.

What is Polyfoam?

There are three main types of what is generally categorized as “polyfoam”:

• Polyurethane
• Polyethylene
• Polystyrene

Polyurethane tends to be the most common, used for a variety of structures, materials, and products. Polyurethane foam, or polyfoam, can be produced from a few different ingredients, resulting in different chemical structures and therefore, many different uses.

The differing chemical makeups means that the polyfoam can be used in both flexible and rigid products, some of which include coatings, adhesives, electrical potting compounds, and fibers like spandex.

Foam, though, is the most common product of polyurethane, accounting for 67% of all polyurethane production in 2016.

A Chemical Reaction

Polyfoam is produced when two main ingredients mix and react. These ingredients consist of polyol, a type of alcohol, and an isocyanate, which is a reactive chemical. These chemicals are then mixed in a process called polymerization.

When polyol and isocyanate mix, the reaction makes them connect together and form long chains of urethane bonds, which results in a strong and flexible substance. It then quickly changes the chemicals from the liquid state into a hardy solid material.

Because polyfoam expands and fills a space quickly before it hardens, it can easily be moulded into various shapes and forms without the need for detailed cutting.

To create the foam, additives and blowing agents can be added to create air bubbles and increase flexibility. Blowing agents, like water, will react with the isocyanate and release carbon dioxide, allowing for tiny bubbles to form.

Flexible Polyfoam

Flexible polyfoam is used all the time in many products that you may even use daily. Some of the most common uses are:

• Furniture
• Acoustic Insulation
• Bedding
• Automotive Seating
• Athletic Equipment
• Packaging
• Footwear
• Carpets
• & More

Because flexible polyfoam is built to compress and spring back, it is often used in items that are designed to be comfortable, soft, and supportive.

Rigid Polyfoam

Rigid polyfoam, on the other hand, is extremely useful for creating sturdy and durable surfaces that are effective and lightweight.

• Building Insulation
• Refrigeration
• Construction Application
• Fire-Retardant Parts
• Helmet Liners
• & More

Due to its chemical makeup, rigid polyfoam is strong, moisture-resistant, and heat transfer-resistant, allowing it to be used for a wide range of applications.

Science Behind PolyFoam Solutions

At PolyFoam Solutions, we harness the science behind polyfoam and make use of it for our services. Here’s how polyurethane is utilized at our company:

1. Concrete Lifting & Leveling

We inject expanding polyurethane foam beneath uneven or sunken concrete slabs, which allows for the surface to be adjusted so it’s even. Since polyfoam fills the gaps, this can create a stable foundation for walkways and driveways.

2. Foundation Repairs

Our company addresses structural integrity issues, like in home foundations, by injecting polyfoam into cracks and gaps. The expanded and solidified foam helps to offer strength and support.

3. Void Filling

Cracks, gaps, and grooves in concrete and cement can affect the safety and visual appeal of surfaces. We use polyfoam to fill in these spots and prevent further settling or damage

4. Soil Stabilization

Soil that hasn’t been properly compacted can lead to loose ground and unstable foundations. Injected polyfoam can help to solidify and stabilize the ground to ensure safety.

5. Concrete Surface & Joint Sealing

At PolyFoam Solutions, we also use polyurethane sealants to protect concrete surfaces and joints from spills, moisture, and environmental factors.

Why Choose PolyFoam

Using polyurethane solutions for your property has substantial benefits, including:

• Durability: The science behind polyfoam allows it to produce long-lasting repairs and solutions.
• Minimal Disruption: Because it only requires a small entry hole, polyfoam injection can be effective with minimal mess and a quicker completion.
• Cost-Effectiveness: Polyurethane is about 70% cheaper than replacing concrete slabs, so you can have results that last.

If you have been looking for a solution for your concrete, choose PolyFoam Solutions! Utilizing the science of polyfoam allows us to offer customers quick, easy, and affordable solutions. Don’t waste time and money on fully replacing and releveling the ground.

Instead, reach out to us today to get your polyfoam solution!

Cracks in concrete and uneven pavement are common occurrences that are caused by concrete settlement. But just because you have a concrete patio or driveway does not mean that these disruptions are inevitable.

There are a few main causes of concrete settlement and cracking that can be easily prevented and maintained so your concrete can look smooth and complete.

1. Soil Erosion

Over time, the soil under your concrete may shift and be worn away due to the changing of the weather. As water from rain, snow, and ice settle under your concrete slabs, they can begin to erode the soil away. This is especially likely from heavy rainfall, poor drainage, or plumbing leaks.

As the soil underneath begins to shift and erode, then your concrete does not have as much evenly distributed support to remain even and it can lead to gaps, cracks, or an imbalanced surface.

2. Tree Roots

Though everyone loves the look and feel of having trees around your property, they should be monitored and maintained to ensure they don’t cause problems in your concrete. As their roots grow and seek water underground, they can push up dirt and concrete, leading to damaged slabs. 

3. Heavy Loads

Though concrete seems to be quite durable, it can sometimes buckle under the pressure of heavy loads. Any heavy equipment, vehicles, or structures can slowly push down the concrete and cause it to sink and settle into the ground. This means that those areas can become uneven and broken, ruining the concrete.

4. Shrinking & Expansion

Oftentimes, soil will shrink and expand, often due to temperature changes throughout the year. If there is moisture in the ground, any heat will cause the soil to expand, pushing up anything on top of it. When it gets colder, the moisture will make the dirt shrink. Especially during months where there are big temperature fluctuations between day and night, this can lead to rapid movement in the earth.

Any concrete on top of the shifting soil can then easily break apart, lift up, and sink as it adjusts with its foundation.

5. Poor Soil Compaction

If soil doesn’t have the proper compaction before concrete is laid on top, then this means an insecure foundation. It’s more prone to shrinking, expansion, and other movement if it has not been made compact enough. To prevent unwanted concrete settlement, you should have a solid foundation underneath.

Preventions

Though concrete settlement is undesirable, there are certain preventative measures that can be taken to help reduce the chances of damaged concrete.

1. Improve Drainage
   If you have problems with flooding around your concrete, then you may want to consider a better drainage system on your property to prevent erosion. Gutter and downspouts can help redirect water away from your concrete so it doesn’t impact the soil underneath.
2. Control Tree Growth
   To help reduce the impact of tree roots, it’s best to try to plant new trees further away from your house, patio, and driveway. You may also want to install root barriers to keep them from growing toward or around concrete structures.
3. Limit Heavy Loads
   If you are storing heavy equipment or vehicles, it’s best to store them properly instead of directly on your concrete slabs. Try to store them indoors, if possible, or use proper ground protection or protective covers, like cribbing, that will help to give proper support for the weight without damaging your concrete.
4. Choose the Right Soil
   Some kinds of soil are better for maintaining your concrete. Crushed stone or sand are more durable and stable, allowing for drainage without impacting your concrete. Avoid softer materials, like clay-based soils, to minimize shifting or movement.
5. Thoroughly Compact Soil
   Before laying your concrete, you will want to ensure that your soil is properly compact to provide the most supportive foundation for your concrete. A well-compacted soil will help to minimize concrete settlement.
6. Concrete Lifting
   Another way to protect and maintain your concrete is through concrete lifting. This process facilitates polyurethane foam, which expands and hardens into a durable and water-resistant resin. Polyfoam can then be used to fill in gaps and offer support for your concrete to keep a smooth, even surface.

The Best Preventative Care

To best deal with concrete settlement, contact PolyFoam Solutions for a cost-effective and long-lasting solution. It is minimally invasive and a fast, easy process that saves you the headache of full concrete replacement. Reach out to us today to get your concrete back to new!